STANDALONE USB FLASH DRIVE DUPLICATOR – USB115SA

Production-Grade Standalone USB Duplication for Everyday High-Volume Use

The USB115SA is Nexcopy’s most widely deployed standalone USB duplicator, designed for organizations that require reliable, repeatable production without the need for PC-based workflows. It delivers a practical balance between throughput, feature coverage, and operational simplicity.

While still compact enough for flexible deployment, the USB115SA provides significantly higher output capacity than entry-level models and is commonly selected as the primary production system for ongoing USB distribution workflows.

For most organizations, the USB115SA represents the point where convenience evolves into a dedicated production tool.

When the USB115SA Is the Right Choice

The USB115SA is chosen when duplication volume increases beyond small-batch use and when a dedicated production system becomes necessary. It is commonly deployed in production rooms, fulfillment environments, staging areas, training departments, and organizations distributing USB media at scale.

Compared to the smaller USB104SA, this model delivers higher throughput and includes the full standalone feature set. Compared to the larger USB131SA, it offers similar capabilities in a more compact and operationally efficient footprint for everyday production.

Organizations with sustained, high-volume duplication requirements typically step up to the USB131SA, which is positioned specifically for infrastructure-level output.

Standalone Duplication Architecture

The USB115SA operates as a true standalone duplicator. It does not require a computer, drivers, or operating system interaction. All duplication, verification, and media-handling behavior is controlled by Nexcopy firmware running directly on the hardware.

This architecture provides consistent performance and predictable outcomes while removing the variability introduced by workstation hardware, background processes, or operator workflows.

The result is a controlled production system designed for repeatability rather than ad-hoc file copying.

Core Duplication Capabilities

The USB115SA performs device-level copy and supports bootable media and a wide range of file systems. It is designed for environments where consistency, reliability, and sustained throughput are operational priorities.

Supported Operations

• Standalone operation (no PC required)
• 15-target production system
• Device-level copy preserving full media structure
• Asynchronous operation for continuous jobs
• Copy, Copy + Verify, Compare
• Quick Erase, Full Erase, and DoD-compliant erase
• 32-bit CRC verification for data error checking
• USB media benchmark (speed testing)
• USB capacity check (media validation)
• Real-time operational feedback via LCD
• Auto-start duplication when sockets are populated

Two Copy Methods Supported

• Smart Device Copy – intelligent copy that excludes empty sectors for faster performance
• Full Device Copy – true bit-for-bit duplication of the entire device

Production-Grade Media Handling

The USB115SA includes the complete feature set available across Nexcopy’s standalone platform. This includes advanced erase functions, built-in validation tools, and workflow optimizations not present in entry-level systems.

DoD-style erase is supported for environments that require higher confidence in data removal between production cycles. Media testing features allow operators to validate USB capacity and performance before deployment, reducing failure rates in real-world distribution.

These capabilities distinguish the USB115SA as a true production system rather than a convenience duplicator.

Volatile Job Memory

The USB131SA includes 256MB of volatile memory used for active processing. This memory is cleared automatically when the system is powered down.

In practice, this means no production data persists beyond the current operational session.

Position in the Standalone Lineup

Nexcopy’s standalone lineup is structured across three functional tiers:

• USB104SA — compact and portable for light-duty duplication
• USB115SA — production-grade standalone duplicator for most organizations
• USB131SA — high-volume system for large-scale production environments

The USB115SA is the model most frequently selected because it delivers the full standalone capability set while remaining manageable in size, cost, and day-to-day operation.