USB FLASH DRIVE DUPLICATOR – USB600PC

Enterprise-Scale Duplication Infrastructure for Large, Multi-Operator Environments

The USB600PC is a high-capacity USB duplication platform designed for environments where duplication is not an occasional task but a continuous operational function. Delivered as three coordinated 20-target units, the system supports 60 simultaneous USB flash drive targets while preserving flexibility in how production work is organized.

This architecture supports real-world enterprise workflows where multiple operators run concurrent jobs, different departments manage their own queues, and production must continue even when individual units are reassigned or taken offline.

Rather than functioning as a single rigid duplicator, the USB600PC operates as scalable infrastructure that can adapt to changing workloads while maintaining consistent duplication accuracy and verification.

When the USB600PC Is the Right Choice

The USB600PC is selected when organizations require significantly higher throughput than mid-capacity systems and when production must be distributed across teams rather than funneled through a single workflow.

It is commonly deployed in fulfillment operations, large training environments, manufacturing workflows, and organizations managing ongoing USB media distribution at scale.

Teams that treat duplication as infrastructure rather than a shared tool choose the USB600PC because it supports continuous production while preserving operational independence between operators.

Why the USB600PC Uses a PC-Based Architecture

The USB600PC uses a PC-based duplication platform to provide visibility, job control, and validation during production. Each 20-target unit connects to a Windows workstation and is managed through Nexcopy software rather than relying on blind push-button execution.

This approach allows operators to configure jobs precisely, monitor progress in real time, and validate outcomes through logging and verification features that are not available on basic standalone duplicators.

Because each unit already operates within a full software environment, the platform also preserves the ability to evolve into controller-level functionality in the future without requiring replacement of the underlying hardware.

Production Duplication Without Controller Modification

The USB600PC performs duplication at the file system and device level without altering USB controller behavior. Data is written accurately and verified, while devices remain standard, writable USB flash drives after production.

This model is well suited for workflows where media must remain reusable, editable, and broadly compatible after distribution while still requiring confidence that production output matches the intended source.

Upgradeable to PRO Software

Each 20-target unit within the USB600PC can be upgraded remotely to the PRO software tier when requirements change. This software-only upgrade unlocks controller-level capabilities such as hardware-enforced write protection, CD-ROM emulation, partition configuration, and descriptor control without requiring new hardware.

Because PRO-level configuration requires drive-letter access to issue vendor-specific commands, each upgraded unit operates as its own 20-target PRO system and requires its own Windows workstation. When fully upgraded, the USB600PC becomes three independent PRO systems, preserving the original hardware investment while enabling advanced functionality.

Copy Methods and Production Workflows

The USB600PC supports six copy methods, allowing teams to select the most appropriate workflow for each project rather than forcing all production into a single duplication model.

Six Copy Methods Supported

• File Copy – copy files and folders only
• Full Device Copy – bit-for-bit duplication
• Smart Device Copy – intelligent copy excluding empty sectors
• IMG Copy – write from pre-built image file
• Copy Add – append files to existing content
• Unique Data Streaming – individualized data per device

USB Data Extraction to Host Storage

The USB600PC also supports read-back workflows, allowing data to be extracted from connected USB devices and saved to host storage. This is useful for inspection, validation, collection, and archival scenarios.

Extracted data can be consolidated into a single destination or automatically organized by source device, with optional post-processing actions such as secure erase or formatting to support controlled reuse.