The USB160PRO Technical Datasheet provides detailed engineering specifications, system behavior, and operational characteristics for the Nexcopy USB160PRO PRO Series USB duplicator. This page is intended for technical evaluators, IT professionals, and organizations that require deeper visibility into how the system functions beyond what is covered on the product overview page.
This page documents engineering-level characteristics. For pricing, availability, and overview details, see the USB160PRO product page.
System Overview
The USB160PRO is a PC-based USB duplication system designed for controlled, repeatable production workflows performing advanced functions on supported USB flash drives, including partition access control, write protection, CD-ROM emulation, and USB descriptor fields. The system operates as a host-managed platform using a Windows-based application to manage connected devices, control copy operations, and apply device-level behaviors on supported media.
Technical Specifications
- Model
- USB160PRO
- Product class
- PC-based duplicator (PRO Series)
- Target capacity
- 16 USB devices per session
- Supported media
- USB 3.0 and USB 2.0 flash drives
- Connectivity
- USB 3.0
- Host USB ports required
- Two high-speed USB ports (USB 2.0 or USB 3.0)
- Supported operating systems
- Windows 11 and later (supported environment)
- System architecture
- 32-bit application architecture
- Legacy OS compatibility
- Software may run on older Windows versions; however, Nexcopy does not provide support for operating systems outside the supported environment.
- Minimum system requirements
- 1.8 GHz dual-core processor or better; 1 GB–2 GB RAM
- Software framework
- .NET Framework (automatically installed if not present)
- Dimensions
- 200 mm × 200 mm × 130 mm
- Weight
- 6.2 lb / 2.5 kg
- Software updates
- Lifetime updates included
Media & Controller Compatibility
The system operates as a host-managed platform using a Windows-based application to manage connected devices, control copy operations, and apply device-level behaviors on supported media.
- Controller restrictions
- None for standard duplication workflows
- Advanced functions require
- USB flash controllers from Alcor and SMI
- Reason for specific controllers
- Ensures controller compatibility, predictable behavior, validated command support, and long-term platform stability
- Future compatibility policy
- All new deployments will require Nexcopy-qualified media to ensure continued functionality and support
System Capabilities
- USB partitioning
- Create USB read-only partitions
- CD-ROM emulation
- Create USB CD-ROM emulation partitions
- Write protection control
- Control hardware-based write protection by partition
- Deletion control
- Configure supported USB media so data cannot be deleted
- USB serial number management
- Manage USB serial number fields with optional prefix control
- Sequential serial assignment
- Sequential serial assignment with prefix support
- Image file creation
- Generate device image files capturing boot code and data
- Bootable media protection
- Protect bootable USB media from modification
- Descriptor configuration
- Configure USB descriptor fields where supported
- Volume identification
- Assign custom volume labels for identification
- Device reset behavior
- Reset supported USB devices to an unpartitioned state
Indicators & Controls
- System indicators
- LED indicators on the hardware sockets with real-time GUI feedback
- Physical controls
- System operation is managed through software; physical interaction is limited to inserting and removing USB media
Power & Electrical
- UPS recommended
- Recommended for power interruption protection
- Power quality
- Operate on stable AC power
- Power input
- 120V / 240V auto-detecting power supply
Environment
- Indoor use only
- Controlled indoor environments required
- Operating altitude
- Up to 6,500 ft (2,000 m)
- Operating temperature
- 41°F–122°F (5°C–50°C)
- Operating humidity
- 15% to 85% (non-condensing)
- Storage temperature
- 14°F to 140°F (-10°C to 60°C)
- Storage humidity
- 10% to 90% (non-condensing)
- Ventilation required
- Do not obstruct airflow during operation
Cleanliness & Maintenance
- Dust-free environment recommended
- Reduces long-term socket wear
- Socket maintenance
- Periodic cleaning using electrical contact cleaner and compressed air
Packaging & Logistics
- Unit packaging dimensions
- 14 in × 11 in × 9 in (356 mm × 280 mm × 229 mm)
- Unit packaged weight
- 7.2 lb / 3.3 kg
- DIM weight
- 12 lb / 5.5 kg
- HS Code
- 8471.80
- Country of origin
- United States
- Incoterms
- Ex Works (Lake Forest, CA, USA)
- Package materials
- Corrugated cardboard with protective inserts
- Palletization
- Optional
Warranty & Support
- Warranty
- One-year warranty. Sockets are consumable after 30 days
- Software updates
- Lifetime updates included
- Technical support
- Lifetime technical support. See the warranty page for details
Additional Information
This technical datasheet provides the standard technical specifications for the USB160PRO platform. If your application requires additional detail, environment-specific clarification, or advanced configuration guidance, Nexcopy technical support can provide further documentation upon request.
If you need purchasing details, pricing, or an overview of use cases, return to the USB160PRO product page.